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Organic Fertilizer Production Line

Raw Material: all organic wastes, like animal manure, agriculture wastes, municipal waste, food waste, sewage sludge, industrial organic waste, etc.

Final Product: organic fertilizer 

Capacity: 1-50 ton/hour

Application: organic fertilizer production line

Advantages: waste recycling, low investment, high return, easy operation, vast market potential.


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Raw Material: all organic wastes, like animal manure, agriculture wastes, municipal waste, food waste, sewage sludge, industrial organic waste, etc.

Final Product: organic fertilizer 

Capacity: 1-50 ton/hour

Application: organic fertilizer production line

Advantages: waste recycling, low investment, high return, easy operation, vast market potential.



Introduction & Composition of Organic Fertilizer Production Line



Organic fertilizer production line or organic fertilizer production plant is mainly used for produce organic fertilizer granules. The raw materials for organic fertilizer production line or organic fertilizer production plant are all kinds of organic wastes, like animal manure (chicken manure, cow dung, pig manure, sheep manure),municipal sludge (MSW), food waste, agricultural waste (bean dregs, mushroom residue, palm oil waste, neemcake, vinasse draff, stalk), sewage sludge, industrial organic wastes, etc.


You can make full use of the organic wastes to produce both powdered organic fertilizer or organic fertilizer granules and organic fertilizer pellet. The capacity of organic fertilizer production line or organic fertilizer production plant ranges from 1 ton/hr to 50 ton/hr, from small to large capacity for your choice.

Our organic fertilizer production line or organic fertilizer production plant mainly includes: organic fertilizer mixer, organic fertilizer mixing granulator machine or organic fertiizer pan/disc granulator machine, fertilizer rotary dryer, fertilizer rotary cooler, rotary drum coating machine,chain crusher, rotary screening machine, packaging machine, belt conveyor and other accessories.

Advantages of Organic Fertilizer Production Line

 

1. This organic fertilizer production line or organic fertilizer plant is not only suitable for produce organic fertilizer, but also bio-organic fertilizer if function bacteria is added; and npk organic fertilizer, organic and inorganic fertilizer if nitrogen, phosphorus and potassium is added.
2. The size of organic fertilizer granules can be adjusted according to customer’s need. There are various kinds of organic fertilizer granulator machine being provided in our factory, such as new type organic fertilizer mixing granulator, disc granulator, double roller press granulator, and bio-organic fertilizer spherical granules granulator etc. Customers can produce different shapes of granules using our fertilizer granulator machine.
3. Widely application. the organic fertilizer production line can process different raw materials, such as animal manure waste, agricultural waste, fermented materials, etc. All those organic materials can be fermented and granulated into large-output organic fertilizer granules.
4. Highly automatic and high precision. The batching machine system and packing machine are controlled by PLC computer to realize automation.
5. High quality, stable performance, easy to operate, highly automatic, long service life. We have taken full consideration of user experience when designing and manufacturing fertilizer machines.

CAD Design Drawing of Organic Fertilizer Production Line

 

Process of Organic Fertilizer Production Line

 

1. Raw Material Fermentation
organic compost fermentation turner is used for fermenting and composting organic waste, such as animals & fowls manure, sludge waste, sugar filter mud, oil seed residues and straw sawdust etc. Materials can be mixed and fermented in the trough for 7-10 days. Temperature should be in 60-70℃ and moisture content should be between 40-50%.


 

 

2.Raw Materials Mixing
Fermented materials are mixed evenly together in horizontal mixer to improve fertilizer nutrient distribution uniformity and the greatest fertilizer nutrient use efficiency, which is also helpful for further granulating. The horizontal mixer machine is also suitable for feed, concentrated feed and additive premix mixing.

3. Materials Granulation
Evenly-mixed raw materials are transported into organic fertilizer mixing granulator machine organic fertilizer pan/disc granulator machine for pelletizing. The granules shape of organic fertilizer granulated by fertilizer pellet mill is round ball shape. Usually, a fertilizer polishing machine, which is designed based on flat die extrusion granulator, is used to polish the granules into ball shape with easy operation.
4. Organic Fertilizer Drying & Cooling process
The aim of drying process is to dry granules moisture, to increase fertilizer strength, convenient to store. After drying, the granules temperature is 60-80. due to too much heat, caking of fertilizer granules is easy to occur, so they need to be cooled in rotary drum cooler to decrease the temperature,  After cooling, the granules temperature is 20-40, easier to storage and transportation.
5.Organic Fertilizer Grading & Coating & Packaging
Unqualified fertilizers are screened out to re-granulate, while qualified ones are coated to increase the brightness and roundness of finished products, and then packaged for further storage.

 

Technical Data of 200,000 tons Organic Fertilizer Production Line

Item Name

Model

Overall Dimensions

L x W x H(mm)

Prod. 

Capacity (t/h)

Power

(kw)

Qty 

(set)

Vertical Crusher

LF-600

1300X750X1900

3-5

22

1

 Mixer Machine

WJ-9015

2350X1200X1000

3-5

11

1

Pan  Granulator

YZ-2500

2900x2000x2750

3-5

15

2

Fertilizer Polishing 

Machine

PY-1000×2

2200x1050x1300

3-5

11

1

Rotary Drum Dryer

HG1212

12000x1860x1600

3-5

7.5

1

Rotary Drum Cooler

LQ1010

10000x1660x1400

3-5

7.5

1

Rotary Screening 

Machine

GS1240

5000x1600x2300

3-5

5.5

1

Rotary Coating Machine

BM1240

4000x1400x1900

3-5

4

1

Automatic Packager

DCS-50

 

3-8bags/min

3

1

Belt Conveyor

 

 

 

24

8

Dust Settling Chamber

Drawing is provided

 

 

 

1

Hot Air Furnace

Drawing is provided

 

 

 

1

NOTICE: This production line is for your reference only. Engineers and sales persons will specially design for you in accordance with your raw materials, self construction of factory building and capital budget.